Ø35 Laboratory Twin Screw Extruder Barrel with Modular Segmented Structure and Corrosion Resistance

A Ø35 laboratory twin screw extruder barrel is a core component used in experimental and pilot-scale extrusion lines. It is mainly applied in material R&D, formulation screening, and process window exploration. Compared with production-scale barrels, the laboratory barrel emphasizes process controllability, repeatability, and structural flexibility.
At ZHITIAN, laboratory barrel design focuses on providing reliable data for scale-up decisions rather than maximizing output.

In experimental extrusion, unstable screw-to-barrel clearance or uneven temperature control can distort test results. This barrel adopts precision machining and segmented temperature control to ensure consistent material flow, residence time, and shear conditions, allowing test data to better reflect real processing behavior.

The Twin Screw Extruder Parts are precision-engineered components designed specifically for Ø35 mm laboratory and pilot twin screw extruders. These spare parts for twin screw extruder systems are essential for maintaining optimal performance and extending the lifespan of your equipment in research and development environments. Engineered with advanced materials and customizable features, these twin screw extruder spare components offer superior functionality and adaptability to meet the stringent demands of modern polymer processing applications.

One of the standout features of these twin screw extruder replacement parts is their exceptional corrosion resistance level. They are particularly suitable for R&D processing of corrosive polymer formulations, ensuring that the parts can withstand aggressive chemical environments without degrading. This corrosion resistance is achieved through careful selection of materials and optional surface treatments, making these spare parts highly reliable for experimental and development purposes where chemical resistance is critical.

In addition to corrosion resistance, these parts exhibit impressive wear resistance, making them ideal for laboratory-scale processing of abrasive and filled materials. The wear resistance level ensures that the components maintain their integrity and dimensional stability even under continuous exposure to hard and abrasive substances, which are common in filled polymer compounds. This durability reduces downtime and maintenance costs, providing a cost-effective solution for pilot-scale extrusion setups.

The machine size compatibility of these twin screw extruder spare components is tailored specifically for the Ø35 mm laboratory and pilot twin screw extruder models. This size is widely used in research labs and pilot plants, where precise control and flexibility are paramount. Having spare parts designed for this exact machine size guarantees seamless integration and optimal performance, supporting consistent and reproducible results in polymer processing trials.

Customization capability is another key advantage offered by these spare parts for twin screw extruder systems. Understanding that each R&D project may have unique requirements, the geometry, material, and surface treatment of the parts can be customized extensively. Whether you need a specific screw configuration, a particular alloy composition, or advanced surface coatings to enhance performance, these replacement parts can be tailored to suit your test requirements. This flexibility allows researchers and engineers to optimize their extruder setup for a wide range of polymer formulations and processing conditions.

To further enhance durability and performance, the inner bore of these twin screw extruder replacement parts can undergo specialized treatments. Options include nitriding, laser cladding, or the application of an integral alloy liner, each providing distinct advantages. Nitriding significantly increases surface hardness and wear resistance, laser cladding offers a robust, wear-resistant overlay, and the integral alloy liner provides a durable inner surface designed to withstand harsh processing conditions. These treatments ensure that the internal surfaces of the extruder parts remain protected, contributing to longer service life and consistent extrusion quality.

In summary, the Twin Screw Extruder Parts for Ø35 mm laboratory and pilot extruders represent a high-quality, customizable solution for maintaining and upgrading your extrusion equipment. With their excellent corrosion and wear resistance, compatibility with corrosive and abrasive materials, and advanced inner bore treatments, these twin screw extruder spare components are indispensable for R&D and pilot-scale polymer processing. Investing in these spare parts for twin screw extruder systems ensures reliable operation, reduced downtime, and the flexibility needed to support innovative polymer formulation development.

Product Name: Twin Screw Extruder Parts

Customization Capability: Geometry, Material, and Surface Treatment customizable for test requirements

Application Purpose: Material R&D, formulation testing, and process development

Temperature Control Method: Water cooling / Electric heating with independent zone control

Inner Bore Treatment Options: Nitriding, laser cladding, or integral alloy liner (optional)

Barrel Base Material: Nitrided steel 38CrMoAlA or stainless steel (optional)

Includes Twin screw extruder replacement parts, Twin screw extruder spare components, and Twin screw extrusion components

The Zhitian Twin Screw Extruder Parts, model number 35, are engineered to meet the rigorous demands of material research and development, formulation testing, and process development. Certified with ISO:9001, these spare parts for twin screw extruders ensure high reliability and quality, making them an ideal choice for professionals engaged in advanced polymer processing. With a supply ability of 500 sets per month and a minimum order quantity of just one, Zhitian offers flexibility alongside superior manufacturing standards.

Designed specifically as twin screw extruder spare parts, these components offer exceptional corrosion resistance, making them suitable for R&D processing of corrosive polymer formulations. This makes them indispensable in laboratories and production environments where innovative and aggressive polymer formulations are tested and developed. The inner bore treatment options—including nitriding, laser cladding, or an integral alloy liner—provide enhanced durability and wear resistance, ensuring long service life and consistent performance.

The precision-machined inner bore and stable screw-to-barrel clearance contribute significantly to operational stability and product quality. Twin screw extruder replacement parts from Zhitian benefit from advanced temperature control methods such as water cooling and electric heating with independent zone control, allowing precise regulation of processing conditions. This precise control is crucial for maintaining the integrity of sensitive materials during extrusion.

Packaging in sturdy wooden cases guarantees safe delivery within a timeframe of 10 to 60 days, depending on order specifics. The timely quotation system and T/T payment terms facilitate smooth procurement processes for customers worldwide. Whether used in small-scale R&D or pilot production, these twin screw extruder spare parts provide the adaptability and performance needed to push the boundaries of polymer processing technology.

In summary, Zhitian's twin screw extruder replacement parts combine cutting-edge design, superior material treatment, and comprehensive application flexibility. They are the perfect choice for engineers and researchers seeking dependable and high-performance spare parts for twin screw extruders, ensuring operational excellence and innovation in polymer formulation and process development.

Our Zhitian Twin Screw Extruder Parts, model number 35, are designed with a modular segmented barrel structure to meet diverse material R&D, formulation testing, and process development needs. Certified by ISO:9001, these twin screw extruder spare parts ensure high quality and reliable performance.

We offer full customization capabilities including geometry, material, and surface treatment tailored to your specific test requirements. The barrel base material options include nitrided steel 38CrMoAlA or stainless steel, providing durability and versatility for various applications.

The temperature control method features water cooling and electric heating with independent zone control, allowing precise thermal management during operation. Our twin screw extrusion components are packaged securely in a wooden case to ensure safe delivery within 10-60 days.

With a supply ability of 500 sets per month and a minimum order quantity of just 1 set, we provide timely quotations and flexible payment terms via T/T. Choose Zhitian for high-quality twin screw extruder spare components tailored to your production and testing needs.

Our Twin Screw Extruder Parts are designed to deliver optimal performance and durability in various extrusion applications. We provide comprehensive technical support to ensure proper installation, operation, and maintenance of these parts.

Technical support includes guidance on selecting the right components for your specific extrusion requirements, troubleshooting assistance, and recommendations for maximizing the lifespan and efficiency of the parts.

Our services include detailed product documentation, including specifications, material compatibility, and usage instructions. We also offer training sessions to help your team understand the best practices for handling and maintaining twin screw extruder parts.

For any issues or inquiries, our technical experts are available to provide prompt support to minimize downtime and improve your extrusion process outcomes.

Our Twin Screw Extruder Parts are carefully packaged to ensure maximum protection during transit. Each component is securely wrapped and cushioned with durable materials to prevent damage. The parts are then placed in sturdy, appropriately sized boxes that are clearly labeled for easy identification.

For shipping, we partner with reliable carriers to guarantee timely and safe delivery. Tracking information is provided once the order is dispatched, allowing you to monitor your shipment every step of the way. Whether shipping domestically or internationally, we prioritize careful handling to ensure your Twin Screw Extruder Parts arrive in perfect condition.

Q1: What is the brand and model number of the Twin Screw Extruder Parts?

A1: The Twin Screw Extruder Parts are branded Zhitian with the model number 35.

Q2: Is the product certified?

A2: Yes, the Twin Screw Extruder Parts are certified with ISO 9001.

Q3: What is the minimum order quantity for this product?

A3: The minimum order quantity is 1 set.

Q4: How long does it take to deliver the Twin Screw Extruder Parts?

A4: The delivery time ranges from 10 to 60 days depending on the order size and specifications.

Q5: What are the payment terms and packaging details?

A5: Payment is accepted via T/T, and the product is packaged securely in a wooden case.