Nitriding Depth 0.4–0.7 Mm Twin Screw Extruder Parts with Nickel-based Alloy Liner and HRC 58–64 Hardness

Product Description:

The Twin Screw Extruder Parts are engineered to deliver exceptional performance and durability, making them an essential component for any extrusion operation. Designed with a long life expectancy in mind, these parts feature a robust heavy-duty construction that ensures reliable service even under the most demanding industrial conditions. Whether you are looking for twin screw extruder spare parts to enhance your existing machinery or seeking replacement components, these spare parts for twin screw extruder systems stand out for their superior quality and longevity.

One of the key attributes of these twin screw extruder spare parts is the advanced liner material used in their construction. Crafted from a nickel-based alloy, the liners offer outstanding resistance against wear and corrosion. This high-performance material significantly extends the service life of the parts, reducing downtime and maintenance costs. The nickel-based alloy liner ensures that the extruder components withstand abrasive materials and harsh operating environments, maintaining efficiency and reliability over prolonged use.

The hardness of the Twin Screw Extruder Parts is meticulously controlled within the range of HRC 58 to 64. This level of hardness is optimal for balancing toughness and wear resistance, allowing the parts to endure continuous mechanical stress without deforming or losing their structural integrity. The high hardness rating contributes to the overall enhanced heavy-duty design, ensuring the parts maintain their precise fit and functional performance throughout their service life.

When it comes to the base materials used, these spare parts for twin screw extruder are manufactured from premium alloys such as 38CrMoAlA, 45 Steel, Stainless Steel 304, or customized alloy options tailored to specific operational requirements. These materials are selected for their excellent mechanical properties, corrosion resistance, and thermal stability, which are critical factors in extrusion processes. The availability of customized alloys allows for further optimization based on the unique demands of different extrusion applications, ensuring that every set of twin screw extruder spare parts meets or exceeds client expectations.

The production process employed in creating these parts is equally sophisticated, utilizing state-of-the-art techniques such as HIP (Hot Isostatic Pressing) powder metallurgy, integral alloy sleeve manufacturing, and laser cladding. HIP powder metallurgy enhances the density and uniformity of the material, resulting in parts with superior strength and durability. The integral alloy sleeve design improves the bonding and structural integrity of the component, minimizing the risk of failure during operation. Laser cladding technology adds an additional wear-resistant surface layer, further extending the lifespan of the parts by protecting them against abrasion and corrosion.

In summary, Twin Screw Extruder Parts provide an unmatched blend of durability, precision, and customization. Their long life design and enhanced heavy-duty construction make them ideal for continuous industrial use, while the nickel-based alloy liner and high hardness rating ensure superior wear and corrosion resistance. Manufactured from high-quality base alloys like 38CrMoAlA, 45 Steel, Stainless Steel 304, or customized alloys, and produced using advanced processes such as HIP powder metallurgy, integral alloy sleeves, and laser cladding, these spare parts for twin screw extruder systems meet the highest standards of performance and reliability.

Choosing these twin screw extruder spare parts means investing in components that reduce operational downtime, lower maintenance costs, and improve overall extrusion efficiency. Whether upgrading existing equipment or replacing worn-out components, these parts guarantee consistent and dependable operation, making them a valuable asset for any extrusion facility.

Features:

• Product Name: Twin Screw Extruder Parts
• High Wear Resistance Alloy for superior durability
• Long Life Design with Enhanced Heavy-Duty performance
• Advanced Production Process including HIP Powder Metallurgy, Integral Alloy Sleeve, and Laser Cladding
• Hardness ranging from HRC 58 to 64
• Suitable Applications: Main Processing Barrel, Feeding Barrel, Side Feeder Barrel, and Degassing Barrel
• Ideal as Twin screw extruder replacement parts, Twin screw extruder spare parts, and Twin screw extruder spare components

Technical Parameters:

This product is part of our high-quality twin screw extruder spare parts range, providing durable and reliable spare parts for twin screw extruder applications.

Applications:

The Zhitian Twin Screw Extruder Parts, model number 50-95, are precision-engineered components designed to meet the diverse needs of modern extrusion processes. Originating from China and certified by ISO:9001, these twin screw extrusion components ensure high quality and reliability. With a minimum order quantity of just one set and timely quotation pricing, they offer flexibility for manufacturers of all scales. Packaged securely in wooden cases, these spare parts for twin screw extruder systems are delivered within 10 to 60 days, backed by convenient payment terms via T/T and a robust supply capacity of 500 sets per month.

These twin screw extruder spare parts are ideal for various application occasions and scenarios. They are widely used in the processing of engineering plastics, masterbatch production, biomaterials, lithium slurry, and various chemical compounds. The product's advanced cooling system options—including spiral self-through cooling channels, straight cooling channels, and customized designs—enable efficient temperature control, making them suitable for high-demand extrusion environments that require consistent performance and product quality.

Thanks to their long life design and enhanced heavy-duty construction, Zhitian twin screw extrusion components deliver outstanding durability and wear resistance. The liners are crafted from nickel-based alloy, providing superior wear and corrosion resistance, which is crucial for handling abrasive and corrosive materials. The manufacturing process incorporates cutting-edge technologies such as HIP powder metallurgy, integral alloy sleeves, and laser cladding, ensuring the spare parts for twin screw extruder systems exhibit exceptional strength and longevity.

These twin screw extruder spare parts are commonly utilized in scenarios ranging from small-scale laboratory extrusion setups to large-scale industrial production lines. Their adaptability allows them to be integrated into various twin screw extruder configurations, improving operational efficiency and reducing downtime. Whether in the plastics industry, chemical processing, or emerging biomaterial applications, Zhitian’s twin screw extrusion components provide a reliable and high-performance solution for maintaining and upgrading extrusion machinery.

In summary, Zhitian’s twin screw extruder parts combine certified quality, innovative design, and versatile application capabilities, making them indispensable for industries seeking durable and efficient spare parts for twin screw extruder maintenance and enhancement.

Customization:

Zhitian offers high-quality Twin Screw Extruder Spare Parts, specially designed for model number 50-95. Manufactured in China and certified with ISO:9001, our spare parts ensure reliable performance and durability. With a minimum order quantity of 1 set, customers can receive timely quotations tailored to their needs.

Our Twin Screw Extruder Spare Components are crafted from high wear resistance alloy with a hardness of HRC 58–64, providing exceptional wear resistance. The liner material is made from nickel-based alloy, offering excellent corrosion and wear resistance, ideal for various application materials including engineering plastics, masterbatch, biomaterials, lithium slurry, and chemical compounds.

The spare parts cover the main processing barrel, feeding barrel, side feeder barrel, and degassing barrel, making them suitable for comprehensive maintenance and replacement needs. Each order is carefully packaged in a wooden case to ensure safe delivery.

With a supply ability of 500 sets per month and a delivery time ranging from 10 to 60 days, Zhitian guarantees efficient production and shipping. Payment terms are flexible with T/T accepted, making transactions smooth and convenient.

Choose Zhitian for reliable spare parts for twin screw extruder applications, ensuring your equipment runs efficiently with premium twin screw extruder spare components.

Support and Services:

Our Twin Screw Extruder Parts are designed to deliver optimal performance and durability in demanding extrusion applications. We provide comprehensive technical support to ensure seamless integration and operation of our components within your extrusion systems.

Our services include expert consultation on part selection, installation guidance, and troubleshooting assistance to maximize the efficiency and lifespan of your twin screw extruder. We also offer maintenance tips and replacement schedules to help you avoid unexpected downtime.

In addition, we supply detailed product documentation, including specifications, material compatibility, and operational parameters. Our support team is dedicated to addressing any technical inquiries and providing solutions tailored to your specific extrusion needs.

Whether you require standard parts or customized solutions, our technical support and services aim to enhance your production capabilities and ensure consistent, high-quality output from your twin screw extruder equipment.

Packing and Shipping:

Our Twin Screw Extruder Parts are carefully packaged to ensure maximum protection during transit. Each component is securely wrapped with industrial-grade cushioning materials to prevent any damage from shocks or vibrations. The parts are then placed in sturdy, custom-designed boxes that provide additional support and stability.

For shipping, we offer reliable and timely delivery options worldwide. All shipments are tracked and insured to guarantee safe arrival at your specified destination. Whether you require air freight, sea freight, or express courier services, we work closely with trusted logistics partners to meet your scheduling and budgetary needs.

Prior to dispatch, each order undergoes a thorough quality check to confirm that all parts meet our strict standards. Our goal is to ensure that you receive your Twin Screw Extruder Parts in perfect condition, ready for immediate use in your manufacturing processes.

FAQ:

Q1: What is the brand and model number of the Twin Screw Extruder Parts?

A1: The Twin Screw Extruder Parts are branded Zhitian, with the model number 50-95.

Q2: Where are the Twin Screw Extruder Parts manufactured?

A2: These parts are manufactured in China.

Q3: What certifications do the Twin Screw Extruder Parts have?

A3: The product is certified with ISO:9001, ensuring quality management standards.

Q4: What is the minimum order quantity and price for these parts?

A4: The minimum order quantity is 1 set, and pricing is available upon timely quotation.

Q5: How are the Twin Screw Extruder Parts packaged and what is the delivery time?

A5: The parts are securely packaged in a wooden case, with a delivery time ranging from 10 to 60 days.

Q6: What payment terms and supply capacity does Zhitian offer for these parts?

A6: Payment is accepted via T/T, and the supply ability is 500 sets per month.